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Kel-Tec KSG Problems: A Comprehensive Guide to Common Issues and Solutions

Understanding the Kel-Tec KSG

Basic Design and Features

The Kel-Tec KSG, a name whispered with a mix of fascination and frustration amongst shotgun enthusiasts. This innovative bullpup design, with its compact frame and dual-tube magazine system, has captured the imagination of many. Its sleek profile and promise of high-capacity firepower make it an attractive choice for home defense, tactical applications, and even recreational shooting. However, the KSG, like any complex firearm, isn’t without its challenges. This article delves into the most common Kel-Tec KSG problems, providing a comprehensive overview of the issues owners frequently encounter and offering practical solutions to keep your KSG functioning reliably.

Before diving into the Kel-Tec KSG problems, a brief overview of the firearm’s core design and features is essential. The KSG (Kel-Tec Shotgun) is a pump-action shotgun chambered in 12 gauge. Its defining characteristic is its bullpup configuration, which positions the action and magazine behind the trigger group, resulting in a significantly shorter overall length compared to traditional shotguns with similar barrel lengths. This makes the KSG highly maneuverable and easier to handle in confined spaces.

The KSG boasts a substantial capacity, typically holding seven rounds in each of its dual magazine tubes, plus one in the chamber, totaling fifteen rounds of ready-to-go firepower. The user selects which magazine tube to feed from using a manual selector located on the bottom of the gun, allowing for rapid switching between different ammunition types. Its pump-action mechanism is generally reliable, providing consistent cycling with a variety of ammunition, although some users experience certain challenges.

The KSG’s construction utilizes a combination of materials. The receiver is typically made from a durable polymer, chosen for its strength and lightweight properties. The barrel and internal components are constructed from steel. This mix contributes to the KSG’s relatively light weight, making it easier to carry and handle. The simplicity of its design is often praised, contributing to its relatively affordable price point and ease of disassembly for maintenance.

Common Issues Encountered with the KSG

Failure to Feed and Failure to Eject

Owning a Kel-Tec KSG is not without its hurdles. Despite its appealing features, the KSG presents a number of issues that owners frequently grapple with. Understanding these Kel-Tec KSG problems and their potential causes is the first step toward resolving them.

One of the most frequently cited Kel-Tec KSG problems is the occasional failure to feed (FTF) and failure to eject (FTE). These malfunctions disrupt the shooting process, potentially compromising its effectiveness. FTF occurs when a round fails to be loaded into the chamber, while FTE happens when a spent casing fails to be extracted and ejected from the firearm. The reasons for these issues can be multifaceted, including:

Inconsistent Cycling: The pump-action mechanism relies on a smooth and forceful cycling motion. Inconsistent pumping can lead to both FTF and FTE problems. This is often a user-induced issue that can be improved through practice and refinement of the pump-action technique.

Magazine Tube Concerns: The magazine tubes themselves can also contribute to FTF and FTE issues. If the tubes are slightly misaligned or if the follower (the component that pushes the rounds towards the chamber) is damaged, the rounds might not feed properly.

Ammunition Challenges: Certain types of ammunition can exacerbate the problem. Rounds with slightly inconsistent dimensions, or those with a rim that’s too thick, can jam the loading process. Rimlock, where the rim of one cartridge catches on the rim of the following cartridge, can prevent rounds from being loaded.

Lack of Lubrication: Like any mechanical device, the KSG benefits from proper lubrication. Insufficient lubrication in the action or magazine tubes can create friction, leading to cycling difficulties.

Troubleshooting and Solutions for FTF/FTE: The first step in addressing FTF/FTE is to meticulously clean and lubricate the firearm, paying particular attention to the chamber, bolt, action rails, and magazine tubes. A thorough cleaning and application of a quality gun oil can often resolve the issue. Next, inspect the magazine tubes and selector for damage or obstructions. Check the magazine selector for proper function, ensuring it switches smoothly between the two tubes. Test various ammunition types to determine if the issue is ammunition-specific. If problems persist, a gunsmith might need to assess the action for binding.

Magazine Tube Issues

Another category of Kel-Tec KSG problems centers around issues specifically related to the magazine tubes. These issues can range from difficulty loading or unloading rounds to complete stoppages.

Tube Binding: If the magazine tubes are not perfectly aligned with the action, binding can occur. This friction can make it difficult for rounds to feed smoothly, causing FTF issues.

Follower Problems: Damage or wear to the follower within the magazine tube can create additional loading failures.

Poor Manufacturing Tolerances: In some cases, poor manufacturing tolerances can result in magazine tubes that are not perfectly straight.

Troubleshooting and Solutions for Magazine Tube Issues: Ensure the magazine tubes are properly aligned. A visual inspection might reveal a slight misalignment. Lubricate the inside of the magazine tubes. Use a suitable gun oil or a dry lubricant to reduce friction. Test different ammunition lengths. Different shell lengths can affect loading characteristics. If the tubes are damaged, replacing them might be necessary.

Trigger Issues

Another aspect of potential Kel-Tec KSG problems lies within the trigger system. While not universally problematic, some KSG owners have experienced trigger-related issues.

Heavy Trigger Pull: Some users find the KSG’s trigger pull to be heavier than they prefer. A heavier trigger pull can reduce accuracy, particularly during rapid firing sequences.

Trigger Spring Failure: The trigger spring, responsible for returning the trigger to its forward position after a shot, can sometimes break or weaken over time.

Wear and Tear: Repeated use can cause wear on the trigger mechanism components, potentially leading to malfunctions.

Troubleshooting and Solutions for Trigger Issues: For a heavy trigger pull, you might consider installing an aftermarket trigger kit designed to reduce the trigger pull weight. Inspect the trigger pins and springs for damage or wear. Cleaning the trigger mechanism might resolve issues related to dirt or grime.

Build Quality Concerns

The build quality of the KSG, especially the use of polymer materials, has also been a topic of discussion amongst users.

Polymer Wear: The polymer receiver, while lightweight and durable, can show signs of wear over time, especially at stress points or areas exposed to friction.

Bolt Wear: The bolt, which is responsible for locking the action and extracting and ejecting spent casings, can experience wear over time, particularly under heavy use.

Troubleshooting and Solutions for Build Quality: Regular inspection and lubrication can help prevent wear. Regular cleaning and lubrication can go a long way in preventing wear. Consider using higher quality components when replacing worn parts. Careful handling and use of the firearm, avoiding rough treatment, can extend its lifespan.

Ergonomic Issues

Finally, ergonomic considerations represent some Kel-Tec KSG problems.

Short Length of Pull: The bullpup design inherently shortens the overall length of the firearm, which can result in a shorter length of pull. This is particularly problematic for taller shooters or those with longer arms.

Grip Sizing: The grip of the KSG may not be comfortable for all shooters. The design can create a feeling of tightness.

Solutions: Consider an aftermarket buttpad extension to lengthen the length of pull. Adjust the grip as needed to accommodate the shooter.

Maintaining Your KSG: Prevention is Key

Cleaning and Lubrication

Proactive maintenance is critical to mitigate Kel-Tec KSG problems and to ensure the long-term reliability of your firearm.

Cleaning and Lubrication: Cleaning and lubrication are the most crucial aspects of KSG maintenance. After each shooting session, thoroughly clean the barrel, chamber, action, and magazine tubes. Use a quality gun cleaning solvent to remove fouling and debris. Then, apply a thin coat of a high-quality gun oil or a dry lubricant to all moving parts. Pay particular attention to the bolt, action rails, and magazine tubes. A thorough cleaning and lubrication can prevent many potential problems.

Regular Inspection

Conduct regular inspections, inspecting the various components, including the action, magazines, and trigger mechanism. Look for signs of wear, damage, or corrosion.

Ammunition Considerations

Always use quality ammunition. Avoid using reloaded or damaged shells, which can contribute to malfunctions.

Modifications and Enhancements

Safety First

While understanding and addressing the Kel-Tec KSG problems is important, many owners also explore modifications and upgrades to improve the firearm’s performance, handling, and aesthetics.

Safety First: Always prioritize safety when making modifications to your firearm.

Aftermarket Parts

Many aftermarket parts are available for the KSG. Common upgrades include trigger kits (to reduce trigger pull weight), magazine tube extensions (to increase capacity), and sights or optics. These can significantly improve the shooting experience.

Comparison to Other Shotguns

The KSG’s bullpup design makes it distinct from other shotguns, but it’s essential to consider how its design choices contribute to the problems. Compared to traditional shotguns, the KSG offers a shorter overall length, but its pump-action can present greater challenges in terms of smoothness and speed of operation, especially for new users.

Conclusion

The Kel-Tec KSG is a unique and compelling shotgun. While its innovative design and high-capacity features offer significant advantages, the potential for certain Kel-Tec KSG problems must be acknowledged. These include failures to feed and eject, magazine tube issues, trigger concerns, and potential wear issues. By understanding these common problems, following a strict maintenance regimen, and considering appropriate modifications, you can significantly enhance the reliability, performance, and longevity of your KSG. Careful handling, quality maintenance, and choosing high-quality components and ammunition is key to enjoying the KSG for many years.

Disclaimer

This article provides information for general knowledge and informational purposes only, and does not constitute professional advice. The information contained in this article is not a substitute for professional advice. For any firearm maintenance, troubleshooting or modification, always seek the assistance of a qualified gunsmith.

Resources

Kel-Tec Website

Online Gun Forums dedicated to the KSG

YouTube Videos about KSG troubleshooting

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